Introduction: The apple juice beverage filling machine is a hot filling machine that integrates cleaning, filling, and capping functions. It is suitable for various juice beverages, tea beverages, dairy beverages, blueberry juice, kiwi juice, pear juice, grape juice, apple juice, and orange juice. With minor component replacements, it can also be used for purified water filling production lines and mineral water filling production lines. The machine employs a reliable, user-friendly, and easy-to-maintain microcomputer control system and pneumatic control system. It carries out the entire process of bottle washing, filling, and capping in a closed environment, effectively preventing potential secondary contamination of purified water or mineral water during filling, thereby achieving true aseptic filling. It is currently an ideal purified water/mineral water filling equipment in the domestic market.
The production capacity ranges from 4,000 to 24,000 bottles per hour, depending on user selection. The apple juice beverage equipment adopts an advanced micro-negative pressure gravity filling principle, ensuring fast, stable, and accurate filling. It features a comprehensive material reflux system that allows independent air return during reflux without contacting the material, reducing secondary contamination and oxidation.
The apple juice beverage production line meets the technical requirements for hot filling at temperatures below 95°C. The filling valves and material inlet/outlet pipelines are designed without sanitary dead corners. Additionally, a CIP automatic cleaning interface and a hot water rinsing device are installed before bottle sealing to ensure the bottle mouth remains mold-free. The machine uses a magnetic torque capping mechanism to achieve cap grasping and tightening functions. The capping torque is steplessly adjustable and features constant torque capping.
The juice beverage machine incorporates advanced technologies such as human-machine interface touchscreen control, PLC computer program control, and frequency converter control. It includes functions such as automatic capping system control, automatic detection of filling temperature, high-temperature material alarm, low-temperature shutdown with automatic reflux, no bottle-no capping, waiting for bottle rejection, and shutdown bottle rejection.
As a professional manufacturer of high-end apple juice beverage filling equipment, we offer production lines for apple juice filling, blueberry juice beverages, orange juice beverages, lemon juice beverages, pear juice beverages, and other beverage production line equipment. Our series of equipment is reliable and offers high cost-effectiveness.
Details of the Apple Juice Bottling Plant:
Bottling Section:
The rotary bottle washer is primarily used for cleaning new bottles for beverages, water, and other products. The bottles are then conveyed to the filling machine for product filling. PET bottles enter the equipment via the bottle dividing star wheel, where the bottle mouths are clamped by a flipping mechanism and turned upside down. After being rinsed with sterile water, the PET bottles are drained and automatically flipped back to an upright position. They are then conveyed to the filling machine via the outlet star wheel.
The main structure of the equipment, including parts in contact with the rinsing medium and the external protective cover, is made of high-quality stainless steel. It features open gear transmission. The new stainless steel clamps have a simple structure and are easy to adjust. The contact area with the bottle mouth is small, effectively avoiding secondary contamination of the bottle mouth.
Filling Section:
The filling section is responsible for filling the material into the washed bottles delivered by the bottle washer. The filling valve uses a pressure filling method with negative pressure reflux, ensuring fast, flexible, and highly accurate liquid level filling. The valve contains no spring, preventing contact between the material and the spring, which facilitates valve cleaning. To ensure the filling process and temperature, the material inside the filling valve remains in a micro-reflux state when there are no bottles or during shutdown.
The filling cylinder adopts a full-cylinder design to ensure stable pressure inside the cylinder. The PET bottle water filling machine is equipped with a comprehensive CIP cleaning interface. It uses a dual-guide rod bottle lifting structure to ensure stable and centered bottle lifting.
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