The three-in-one filling machine is a special equipment for non-gaseous beverages, which integrates washing, filling and sealing. On the basis of introducing, digesting and absorbing foreign technology, we have innovatively developed advanced filling equipment according to the filling process requirements of non-gas beverages. It is mainly used for washing, filling and heat sealing of non-gaseous beverages such as milk, fruit juice and purified water. It is an ideal filling equipment for large and medium-sized beverage factories, which is reasonable structure, safe operation, reliable work and convenient maintenance.
The filling cylinder and filling valve of the machine are made of stainless steel, and all parts contacting materials are in full compliance with food safety standards. Since the filling form is high-speed rotating automatic filling and sealing, the contact time between materials and air is very short, which ensures the filling of materials under hygienic conditions.
The daily maintenance points of three-in-one filling machine
1. Keep the pipes of three-in-one filling machine clean. All piping should be kept clean, especially those in direct or indirect contact with materials. Wash it once a week, take a walk every day, and disinfect it every time.
2. Make sure that the small filling machine is clean, and the material box should be cleaned and disinfected to ensure that the parts in contact with the material will not be polluted and miscellaneous.
3. In order to ensure the biological stability of bottled beverages, sterilization is a good method. Control the sterilization time and temperature to ensure the final sterilization effect. It is also necessary to avoid excessive sterilization time or temperature to reduce the oxidation of beverages during sterilization. It should be cooled as soon as possible so that the temperature does not exceed 35 degrees Celsius.
Low temperature filling has very low requirements for beverage filling. In general, beverages are not easy to foam in low temperature environment, which is conducive to filling. Before each operation of the liquid filling machine, the temperature of the tank and the pipeline of the liquid filling machine should be lowered with 0-1°C water. When the filling temperature exceeds 4°C, the temperature should be lowered first, and then the filling operation should be carried out.
4. Use heat preservation tank and constant temperature filling to keep the material at a certain constant temperature within the specified time, so as to avoid the unstable operation of the filling machine due to large temperature changes.
The three-in-one filling machine is mainly used for filling hot drinks containing particles. The machine has the functions of washing, granule filling, hot beverage filling, capping and so on. The whole process is automatic. It is suitable for filling fruit juice, mineral water and purified water in polyester bottles and plastic bottles. The machine has a temperature control device. The bottle shape adjustment of each part is realized by turning the handle, which operates conveniently. The filling method adopts a new type of micro-pressure filling, which makes the filling speed faster and more stable.So compared with machines of the same specification, it has higher output and higher efficiency. The OMRON programmable logic controller (PLC) used in the three-in-one filling machine controls the automatic operation of the filling machine. The feeding chain adopts frequency converter to adjust the speed. It cooperates with the main frequency converter to make the feeding operation more stable and reliable. The operation of each component is detected by photoelectricity , so that the degree of automation is high and the operation is convenient. On this basis, changing the filling position can form low-vacuum filling mode, low-vacuum filling mode (Z-type machine), which is suitable for glass bottles, filling liquid, soy sauce and other materials. The sealing mode can be combined with aluminum metal anti-theft cap Complete with plastic cap. It is an ideal equipment for beverage production enterprises.
For the food industry, its better development is inseparable from filling equipment such as three-in-one filling machines and paste filling production lines. Taking the three-in-one filling machine as an example, it has been successfully developed to solve the filling problem for the daily chemical and food industries, which can not only better guarantee product quality, but also better improve the production efficiency of the enterprise.