The three-in-one filling machine adopts modular design to reduce the coupling between mechanisms; the whole machine adopts numerical control processing, the equipment has high mechanical strength and durability; the equipment is composed of electrical control and transmission core. Imported auxiliary materials are used to ensure the stability of the equipment; the standard static cutting of the bottle has high stability, and the bottle is standard. The bottle shape is highly inclusive.
The working process of the three-in-one filling machine is roughly the same: the bottles are sequentially separated by the dial wheel, and the bottles are fed into the washing section by the rotating star wheel jam. After passing through a certain track, the bottle is rotated 180 degrees, the mouth of the bottle is down, and the bottle is cleaned by spraying pure water. After the water is drained, the bottle rotates 180 degrees again through a specific track, with the bottle mouth upwards, and passes through the star wheel. Fill in the filling section and start filling. Close the lid immediately after filling.
The main features of the three-in-one filling machine are:
- The machine has a compact structure, a complete control system, easy operation, and a high degree of automation.
- To change the bottle shape, the arc guide plate can be realized only by replacing the star wheel cover.
- The parts in contact with the material are made of stainless steel, without processing dead corners, and easy to clean.
- The three-in-one filling machine adopts a high-speed filling valve with accurate liquid level and no liquid loss to meet the filling process requirements.
- The sealing head adopts a magnetic constant torque device, which ensures the quality of the sealing cap and will not damage the cap.
- The sealing system adopted by the three-in-one filling machine has perfect automatic control and protection devices.
- Equipped with a complete overload protection device, which can protect the safety of equipment and operators.
- The control system has the functions of production speed control, lack of cap detection, automatic stop of stuck bottles, production counting, etc.
- The main electrical components and pneumatic components are products.
- The whole machine adopts touch screen control, which is easy to operate.
The three-in-one filling machine is mainly used for filling beverages. This machine combines three functions of washing , filling and capping. The whole process is automatic. It is suitable for filling fruit juice, mineral water and purified water in polyester and plastic bottles. The bottle shape adjustment of each part is realized by turning the handle, which is convenient and convenient. The filling method adopts a new type of normal pressure filling, which makes the filling speed faster and more stable, so compared with machines of the same specification, it has higher output and greater benefits. The OMRON programmable logic controller (PLC) used in the three-in-one filling machine controls the automatic operation of the filling machine, and cooperates with the main frequency converter to make the operation of the filling machine more stable and reliable. The operation of each component is detected by photoelectricity, and the operation is convenient. This sealing method is compatible with common anti-theft caps and plastic caps on the market, and has a wide range of applications.